Introduction
The 6.7 Powerstroke engine, introduced by Ford in 2011, has become a favorite among diesel enthusiasts due to its power, reliability, and efficiency. However, like any high-performance engine, it benefits from certain modifications that can further enhance its performance and longevity. Two such modifications are the CCV (Crankcase Ventilation) reroute and upgrading the intercooler pipe. This article discusses the importance of modifications, benefits, and installation tips.
CCV Reroute for 6.7 Powerstroke
What is CCV Reroute?
The CCV reroute 6.7 powerstroke in a diesel engine is designed to ventilate and release gases produced during the combustion process from the crankcase. In the factory setup, these gases containing oil vapors are recirculated back into the intake system to be burned off. While this helps reduce emissions, it can lead to several issues over time.
Understanding the Factory CCV System
Oil Buildup: Oil vapors in the CCV system can condense and accumulate in the intake system, intercooler, and turbocharger. This buildup can reduce the intercooler’s efficiency, decrease airflow, and potentially damage the turbocharger and other engine components.
Reduced Performance: Oil in the intake system can negatively impact the combustion process, reducing engine performance and efficiency.
Increased Maintenance: To remove the accumulated oil, regular cleaning of the intake system, intercooler, and turbocharger may be required, adding to the maintenance costs and efforts.
Benefits of CCV Reroute
A CCV reroute involves redirecting the crankcase gases away from the intake system and venting them to the atmosphere or a catch can. This modification offers several benefits:
Enhanced Engine Performance: By preventing oil vapors from entering the intake system, the combustion process remains cleaner and more efficient, leading to a significant boost in engine performance. This is not just a modification, it’s a potential game-changer for your 6.7 Powerstroke.
Reduced Maintenance: A CCV reroute keeps the intake system, intercooler, and turbocharger cleaner, significantly reducing the need for frequent maintenance and prolonging the life of these components. This is not just an upgrade, it’s a relief from constant upkeep.
Improved Intercooler Efficiency: The intercooler can operate more effectively without oil buildup, ensuring optimal intake air cooling and improving overall engine efficiency.
Prevention of Oil Seal Damage: Venting the crankcase gases externally reduces the risk of oil seal damage, as there is less pressure buildup within the crankcase.
Installation Tips for CCV Reroute
Choose a Quality Kit: Opt for a CCV reroute kit designed for the 6.7 Powerstroke. Ensure it includes all necessary components, such as hoses, fittings, and a catch can (if applicable).
Follow Manufacturer Instructions: Carefully follow the installation instructions provided by the kit manufacturer to ensure proper setup and avoid potential issues.
Secure All Connections: Ensure all hoses and fittings are securely connected to prevent leaks or disconnections during operation.
Regularly Check the System: Periodically inspect the CCV reroute system to ensure it is functioning correctly and that there are no signs of wear or damage.
Intercooler Pipe Upgrade for 6.7 Powerstroke
Importance of the Intercooler Pipe
The intercooler pipe is a crucial component in the turbocharging system of the 6.7 Powerstroke. It connects the turbocharger to the intercooler and then to the intake manifold, facilitating compressed air flow. The intercooler pipe plays a vital role in ensuring that the compressed air is adequately cooled before entering the engine, enhancing combustion efficiency and power output.
Issues with Factory Intercooler Pipe
Material Limitations: The factory intercooler pipe is typically made of plastic, which can be prone to cracking and failure under high pressure and temperature conditions, especially in high-performance applications.
Flow Restrictions: The factory design may have bends and restrictions that can impede airflow, reducing the efficiency of the turbocharging system and overall engine performance.
Durability Concerns: Over time, the factory intercooler pipe may deteriorate due to exposure to heat and pressure, leading to potential leaks and reduced performance.
Benefits of Upgrading the Intercooler Pipe
Upgrading to a high-performance intercooler pipe offers several advantages:
Increased Durability: High-performance intercooler pipes are typically made from aluminum or stainless steel, which are more resistant to cracking, heat, and pressure.
Improved Airflow: Aftermarket intercooler pipes are designed with smoother bends and larger diameters to enhance airflow, reduce restrictions, and improve the efficiency of the turbocharging system.
Enhanced Engine Performance: With improved airflow and cooling efficiency, the engine can achieve better combustion, increasing power output and overall performance.
Reliability: Upgrading the intercooler pipe reduces the risk of failure and leaks, ensuring more reliable operation, especially under demanding conditions. This is not just an enhancement, it’s a guarantee of a smoother driving experience.
Installation Tips for Intercooler Pipe Upgrade
Select the Right Kit: Choose an intercooler pipe upgrade kit specifically designed for the 6.7 Powerstroke. Ensure it includes all necessary components, such as clamps, couplers, and brackets.
Prepare the Engine Bay: Ensure the engine bay is clean and debris-free before installing. This helps prevent contaminants from entering the intake system during installation.
Remove the Factory Pipe: Carefully remove the factory intercooler pipe, taking note of the routing and connections. Keep any hardware that may be reused with the new pipe.
Install the New Pipe: Follow the instructions provided with the upgrade kit to install the new intercooler pipe. Ensure all connections are secure and tight to prevent any leaks.
Check for Leaks: After installation, start the engine and check for any signs of leaks or loose connections. Make any necessary adjustments to ensure a proper seal.
Conclusion
Modifying your 6.7 Powerstroke with a CCV reroute and an upgraded intercooler pipe can significantly enhance its performance, efficiency, and longevity. The CCV reroute helps keep the intake system clean and reduces maintenance, while the upgraded intercooler pipe ensures better airflow and durability under high-performance conditions. By carefully selecting quality components and following proper installation procedures, you can maximize the benefits of these modifications and enjoy a more robust and reliable driving experience.
Incorporating these upgrades into your 6.7 Powerstroke not only boosts performance but also contributes to your engine’s overall health, ensuring it remains a powerhouse on the road for years to come. Whether you’re an enthusiast seeking more power or a professional looking for reliability, the CCV reroute and intercooler pipe upgrade are valuable investments in your vehicle’s future.
Lynn Martelli is an editor at Readability. She received her MFA in Creative Writing from Antioch University and has worked as an editor for over 10 years. Lynn has edited a wide variety of books, including fiction, non-fiction, memoirs, and more. In her free time, Lynn enjoys reading, writing, and spending time with her family and friends.
